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Manufacturing

Additive manufacturing

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Displaying 76 - 100 of 657

Vision on metal additive manufacturing: Developments, challenges and future trends

September 14, 2023
Author(s)
Alain Bernard, Jean-Pierre Kruth, Jian Cao, Gisela Lanza, Stefania Bruschi, Marion Merklein, Tom Vaneker, Michael Schmidt, John Sutherland, Alkan Donmez, Eraldo da Silva
Additive Manufacturing (AM) is one of the disruptive technologies to fabricate components, parts, assemblies or tools in various fields of application due to its main characteristics such as direct digital manufacturing, ability to offer both internal and

Laser Power Accuracy of Additive Manufacturing Systems - A Round Robin Study

September 11, 2023
Author(s)
Brian Simonds, Kyle Rogers, Paul A. Williams
High power lasers are at the core of metal additive manufacturing (AM) systems and the accurate delivery of laser energy is critical to part performance. We have performed a round robin style survey of U.S. AM equipment across industry, academia, and

Effects of as-built surface with varying number of contour passes on high-cycle fatigue behavior of additively manufactured nickel alloy 718

August 5, 2023
Author(s)
Orion Kafka, Jake Benzing, Nicholas Derimow, Philipp Schumacher, Lucas Koepke, Chad Beamer, Donald Godfrey, Nik Hrabe
High cycle fatigue life of laser-powder bed fusion (L-PBF) parts depends on several factors; as-built surfaces, when present, are a particular concern. This work measures as-built L-PBF surfaces with X-ray computed tomography, and uses rotating beam

A Data-Driven Approach to Complex Voxel Predictions in Grayscale Digital Light Processing Additive Manufacturing Using U-nets and Generative Adversarial Networks

July 6, 2023
Author(s)
Jason Killgore, Thomas Kolibaba, Benjamin Caplins, Callie Higgins, Jake Rezac
Machine learning models such as U-nets like the pix2pix conditional generative adversarial network (cGAN) are shown to predict 3D printed voxel geometry in digital light processing (DLP) additive manufacturing. The models are trained on microscopic voxel

Characterization of Die-Swell in Thermoplastic Material Extrusion

July 5, 2023
Author(s)
Austin Colon, David Kazmer, Amy Peterson, Jonathan Seppala
Die-swell is a flow effect that occurs in polymer extrusion whereby the material experiences rapid stress and dimensional changes upon exiting the nozzle orifice. Material extrusion additive manufacturing is no exception, and this effect influences the

High-resolution Melt Pool Thermal Imaging for Metals Additive Manufacturing Using the Two-color Method with a Single Color Camera

July 5, 2023
Author(s)
Alexander Myers, Guadalupe Quirarte, Francis Ogoke, Brandon Lane, Syed Uddin, Amir Barati Farimani, Jack Beuth, Jonathan Malen
We introduce an experimental method to image melt pool temperature with a single commercial color camera and compare the results with multi-physics computational fluid dynamic (CFD) models. This approach leverages the principle of two-color (i.e

Steady Melting in Material Extrusion Additive Manufacturing

July 5, 2023
Author(s)
Austin Colon, David Kazmer, Amy Peterson, Jonathan Seppala
Purpose One of the main causes of defects within material extrusion additive manufacturing is the non-isothermal condition in the hot end, which leads to inconsistent extrusion and weld healing. This work validates a custom hot end design intended to melt

Influence of Fluorescent Dopants on the Vat Photopolymerization of Acrylate-based Plastic Scintillators

July 3, 2023
Author(s)
Thomas Kolibaba, Jason Killgore, Caleb Chandler, Dominique Porcincula, Michael Ford, Benjamin Fein-Ashley, Jason Brodsky, Alan Sellinger
Plastic scintillators, a class of solid-state materials used for radiation detection, were additively manufactured with vat photopolymerization. The photopolymer resins consisted of a primary dopant and a secondary dopant dissolved in a bisphenol A